Big Byte Innovations Pvt. Ltd. Blog Latest Products Sun, 19 May 2024 20:15:13 +0530 en-us Why Should You Use Asphalt Mixing Plant? Fri, 25 Mar 2022 12:28:56 +0530 Asphalt is a unique form of liquid or semi-solid form of petroleum that is found in natural deposits or may be a refined product. Pitch Lake is the largest natural deposit of asphalt in the world. Asphalt is helpful in road construction.    Asphalt is used as the glue or binder mixed with particles to create asphalt concrete in road construction. In addition, it has huge usefulness in bituminous waterproofing products. Therefore, asphalt has huge demand in both natural and manufactured forms of substances.    The Natural Composition of Asphalt The components of asphalt include four classes of compounds- Naphthene aromatics consist of partially hydrogenated polycyclic aromatic compounds. Polar aromatics consist of high molecular weight phenols for different materials. Asphalts consist of high molecular weight phenols. Asphalt may be similar to coal tar, which is a similar black with thermoplastic material produced by destructive distillation of coal. However, these are the unique materials present in asphalt at a significant quantity.    Asphalt Mixing Plant An asphalt mixing plant is used to create hot mix asphalt. It mixes aggregates to create hot mix paving materials. The aggregates can be single sized materials, or they can be blended with various grades of materials. The asphalt mixing plant is composed of a cold aggregate supply system; drum dryer, coal feeder, dust collector, hot aggregate elevator, vibrating screen, filler supply system, asphalt storage, and mixing system.   Asphalt mix plant is categorized as batch mixing plant that produces a series of batches of asphalt. This machine produces a continuous flow of asphalt vital for construction work.   Different types of Asphalt Mix Plant The different types of asphalt hot batch mix plants are as follows- Mobile asphalt mix plant- This mixing plant is designed and developed using international technology. It is helpful for the construction of roads on a small and medium scale. This system is designed to quickly assemble and disassemble moving parts from one place to another.    Portable asphalt mix plant- This modern mobile asphalt mix plant comes in a portable version. This mixed plant is available in different forms and sizes. This plant meets the demand of various small and medium projects requiring hot mix asphalt. It offers a compact and highly portable design.    Stationary asphalt mix plant- This mixing plant is a complete set of equipment that produces asphalt mixture in bulk quantity. It is well suited to mix asphalt mixture.   The Uniqueness about Asphalt Mix Plant In this special form of asphalt, asphalt is produced in batches every 40 to 50 seconds. Depending on the capacity of the plant and mixing specification, the asphalt mix plant has huge demand in the construction sites.  The new models with counter flow technology drum mix plants have the setting of new technological standards. The primary benefits of this plant are that it is fuel efficient, environmentally friendly, and doesn't produce a carbon footprint. A highly efficient counterflow dryer drum with a fully modulating long nose is the heart of this mixing plant.   Mobile Hot Asphalt Mix Plant Mobile hot batch comes at the drying cylinder with a fuel pump for feeding air blower and fuel. This arrangement provides a positive mixing and homogenous mixing that is discharged through a door at the bottom of this plant. You can buy this asphalt hot mixing plant from an authentic asphalt hot batch mix plant supplier. They can provide you with this mixing plant at an affordable rate. You can select the design of this mixing plant as per your choice.   You can search the internet to get the best quality asphalt mixing plant for several construction projects. It can help the construction projects drastically. The complete overview of the pyrolysis plant Mon, 30 May 2022 15:31:00 +0530 A pyrolysis plant is a machine that changes mainly waste plastic/tyre to fuel oil. The raw material is mainly waste plastic or waste tyre. The raw material will be burned in a reactor. The principle of the pyrolysis plant is as below: when the raw material waste tyre/plastic is heated in the reactor then raw material will make some oil gas. When the oil gas goes into the condenser, the oil gas will be reduced into liquid oil. Throughout the procedure, the pyrolysis plant is very energy. The oil gas which cannot be compressed will be recycled to the burner to heat the reactor. So just little energy is requisite to run the pyrolysis plant which can be straight obtained from the Pyrolysis Plant Manufacturers in Delhi.   How does the pyrolysis plant work? 1. Use the suckling machine to send the waste plastic into the pyrolysis reactor, and then heat the pyrolysis reactor with fuel; 2. When the temperature of the pyrolysis reactor extends to a certain temperature, oil gas will be made, and the oil gas will be cooled down into pyrolysis oil through the cooling system. 3. After the pyrolysis reaction process is finished, wait for the temperature of the pyrolysis reactor to drop below 40 degrees, and then open the carbon black release port of the pyrolysis reactor to discharge carbon black. 4. Gather the carbon black with the carbon black discharge device.   What are the Advantages of the Pyrolysis plant? The key benefits of pyrolysis comprise the following: It is a simple, economical technology for treating a wide variety of feedstocks. It decreases waste going to landfills and greenhouse gas emissions. It shrinks the risk of water pollution. It has the prospective to reduce the country’s dependence on imported energy resources by making energy from domestic resources. Waste management with the benefit of modern pyrolysis technology is more reasonable than disposal in landfills. The creation of a pyrolysis power plant is a relatively fast process. It makes numerous new jobs for low-income people based on the quantities of waste generated in the region, which in turn delivers public health benefits through waste cleanup.   Applications of Pyrolysis plants in different industries Some of the major applications of pyrolysis comprise the following: It is extensively used in the chemical industry to produce methanol, activated carbon, charcoal and other substances from wood. Synthetic gas produced from the alteration of waste using pyrolysis can be used in gas or steam turbines for producing electricity. A mixture of stone, soil, ceramics, and glass acquired from pyrolytic waste can be used as a construction material - construction slag or for filling landfill cover liners. It plays a main role in carbon-14 dating and mass spectrometry. It is also used for numerous cooking procedures like caramelizing, grilling, frying, and baking.   How to do the maintenance of the Pyrolysis plants The transmission system of rotating processor: Check the lubricating oil surface inside the reducer frequently, and add lube in time. Check the comprising impurities of the oil and timely replace the oil. Check the engaging condition of the gear, and later if there is any bad condition.   Reactor carrying idler Check the oil level of the idler box, and add oil in regularly. Jacked the pyrolysis reactor up if it needs to substitute idler or bearing. The jack should be flat and functioned wisely.   Oil gas outlet connect fittings The oil gas outlet that attaches fittings should be checked frequently. Use a wrench to close-fitting the seal of the outlet if there is a little gas leaking. Open the seal of the gas opening if the graphite packing necessities to change when it is not in the pyrolysis process.   Inside the cavity of the rotating processor Check the coking ailment in the conglutinating regularly. Different tools need to be armed if the thickness of the conglutinating is above 5mm.